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Blog Technology suppport CybTouch 8 Controller Manual

CybTouch 8 Controller Manual

June 9, 2021     Technology suppport

CybTouch 8 Controller Manual for Hydraulic Press Brake

Part 1 - Safety

General Safety

The users must have Read and Understood, but most of all must Respect thedirectives described in this manual. All people coming into contact with the machine on which the numerical control is installed, whatever their function or whatever state the machine is in (assembly, disassembly, start-up, production, maintenance, repairs) must have read and understood the requirements concerning the security and the entirety of the directives of operation described in the manuals delivered with the machine.

The operator must be properly trained to work with the machine on which the numerical control is installed. Improper use of the numerical control can cause heavy damage on equipment and/or
injuries to people.

Modification of machine parameters can cause important material damage or lead to irregular product quality. Do not expose the numerical control to excessive humidity so as to avoid any risk of electrocution and any deterioration of the equipment. Make sure the numerical control is disconnected from the mains power before carrying out any cleaning. Do not use liquids based on alcohol or ammoniac. In case of malfunction of the numerical control, call a technician. Do not expose the numerical control to direct sun rays or any other heat source. Do not place the numerical control in the neighborhood of magnetic equipment such as transformers, motors or devices which generate interference (welding machines, etc.)

Signs and Icons Appearing in This Manual

While using this manual, you will come across the signs and icons represented here below: they are directly related to the safety and security of persons. Carefully follow this advice and inform others about it.

  • General warning
This warning sign appears in the manual whenever it is necessary to pay attention torules, instructions or advice. The correct sequence of operations is to be followed in order to avoid damage to the machine. It symbolizes a serious personnel danger.

  • Information
This warning sign appears in this manual whenever an important information needs to be taken into consideration. Pay attention to this sign and follow the instructions given.

  • Settings
This sign appears in this manual whenever setting instructions are given. Pay attention to this sign and follow the sequence of instructions given.

  • Navigation
This icon appears in this manual to give navigation information, to give the path to the subject treated in the chapter.

Part 2 - Getting started with CybTouch 8

Depending on software evolutions and the press brake controlled by the CybTouch (configuration/capabilities), the present manual may not fully correspond to the CybTouch that you currently have. However, differences are only minor. Touchscreens are pressure sensitive. Do not press down hard on the screen.
Pressing hard on the screen will damage the display. Such damage is not covered by manufacturer warranty!

Do not use sharp and/or pointed objects (sheet metal, screwdriver, metal pen ball, etc.) to touch the screen; only use your fingers (with or without gloves on) or a plastic pen. Make sure that your gloves do not have metal particles encrusted in the finger tips as they may also damage the screen.
Take a few minutes to practice pressing gently on the screen, you will find that the screen is very reactive and it is pleasant to use.

Screen Map

Screen Map (continued)

General navigation

Menu Button

The Menu button allows you to directly select (jump to) the desired screen. The content of the menu changes contextually.

Status Pages Zone

The Status pages zone gives access to the Status page (see page 7). This is really a zone that is active at any moment from any page.

Screen Cleaning

To clean the screen while the CybTouch is on, touch the button. Use only a damp and smooth cloth with soap or a neutral detergent.

NEVER use solvent, petrol, benzene, alcohols, etc.

Status page

The Status page shows the status of all inputs and outputs and axes positions of the NC.
This feature is very useful during setup or during phone service with a machine installed in the field.
This page is accessed from anywhere by pressing the Status Pages Zone (see page 6).
To exit the Status page, press on the arrow on the left.

User Preferences

To exit the User Preference page, touch the button

Language

To browse through the available languages, simply touch Language on the screen. Available languages are:

The list of available languages is subject to change and may increase over time.

Length Units

This parameter allows choosing between mm, inch and none for the length unit to be used in the CybTouch.

When none is selected, the units used are millimeters.

Show axes position values

This function will display the axes positions on the Bend Numerical Page (see page 17). • When set to no, the position of axis Y1 is displayed during the beam’s movements.
• When set to yes1, the positions of the axes are displayed during their respective movements.
• When set to yes2, the positions of the axes are constantly displayed under their respective set-point values.

Show page L-alpha num

This preference is only available if the machine is equipped with the TouchProfile Mode (optional) option. When set to yes, this parameter gives access to the L-Alpha Mode . This button is then displayed on the TouchProfile Mode (optional) page.

Show bent part

This preference is only available if the machine is equipped with the TouchProfile Mode (optional) option. This parameter, when activated, lets the operator see the state of the part before and after the bend in the Manual Bend Sequencing page.

Materials

Touching Materials opens the Materials page, where the default characteristics for each material can be changed, or a new material can be configured.

This page may not be available, depending on the machine parameters’ configuration. To be allowed to access the Materials page, a level 2 password is required.

The Materials page displays:
• Material: Selected material (here Steel).
• Default thickness for the material.
• Default sigma: Default sigma for the material (here 45).
• Displayed: If the material will be available to be selected for use (here yes).
• Predefined thickn.: Allows defining up to 7 different predefined thicknesses for the selected material.
• Thickness min/max: Determines the maximum and minimum accepted thickness for the selected material.
Three predefined default materials are available (steel, stainless steel, aluminum), but others can be added.

To add a material:
1. Touch Material and select a non-configured material (Mater X) from the list.
2. Enter the new material’s characteristics.
3. Touch the name (Mater X) to display the keyboard and enter the name of the new material.

BDC correction

This parameter allows the operator to apply a permanent correction to the Bottom Dead Center position.
Please note that this correction is always applied and is NOT shown in thecorrection page. If you experience big differences from what you expect to get, maybe check the value of this parameter.

RFLink

When activated, this function allows communication between the CybTouch and a laptop computer, onto which Cybelec’s RFLink dongle is plugged in. This function’s default status is off, and it is automatically reset to off every time the NC is turned on.

Clear indexation

When activated, this function clears the index and the machine will search for them, as it does when turning the power on, allowing the operator to re-index its machine without turning it off.

USB Explorer

When this parameter is set to yes, it is possible to browse the USB key from the USB transfer screen. Default retraction This parameter allows defining the default value displayed in the More Page when activating the back gauge retraction function.

Set Clock

Allows the user to set the time and date on the CybTouch.

Touchscreen Calibration

As a tall operator will tend to touch higher than a smaller one on the screen, this function allows the calibration of the touch screen, and also makes sure that it is operating correctly.

As a tall operator will tend to touch higher than a smaller one on the screen, this function allows the calibration of the touch screen, and also makes sure that it is operating correctly.

Setting Instructions:
Simply follow the instructions on the page to calibrate the touchscreen.

Use your finger or the plastic tip of a pen to calibrate the Touchscreen. Never use sharp objects as this will damage the screen.

Offset Pinch Point function

When this parameter is set to yes, the Offset Pinch Point (see page 23) function is available on the More Page.

Brightness xx% Eco xx%

Here the brightness of the screen for normal mode and Eco mode can be defined:
1. Touch the mode for which you want to modify the brightness.
2. Use the buttons to set the brightness.

Program counter mode

This parameter allows defining the counting mode of the part counter. When set to up, the counter will count up to the desired number. When set to down, the counter will count from the desired number down to 0.

Show L first

This function allows choosing the data entry mode for the back gauge on the Bend Numerical Page or EasyBend Page. When set to yes, the length of the flange icon is displayed by default. When set to no, the icon for the position in mm of the back gauge is display

Manual Axes Movement

In the course of setting up a machine, it is sometimes necessary to be able to move the axes manually, for example when changing the tooling. This can be done on this page.

Setting Instructions:
1. Select the axis that you want to move:
for the back gauge X axis.
for the back gauge R axis.
for the crowning axis.
2. Touch the buttons to move the selected axis.
3. Use the foot switch (Low Speed Down movement) and this button (High Speed Up) to move the beam.

Desynchronized Beam

When the padlock is open , it is possible to select and move (Low Speed Down movement) Y1 or Y2 only. This is an easy way to return an unsynchronized beam back to parallel to the table.

Service Page

Set Axis

Allows the operator to manually adjust the position of the back gauge (axes X and R) and the beam (axes Y1 and Y2).

This function must be used with utter care and only by experienced personnel. Wrong settings may mechanically damage the machine. Settings are lost after indexing the machine.

Maintenance

The Maintenance page displays the hardware status of the CybTouch and lets the operator perform different maintenance actions.

This function must be used with utter care and only by experienced personnel. Wrong settings may mechanically damage the machine. Settings are lost after indexing the machine.

Defrag

This function will rearrange the memory space of the CybTouch. Simply touch it and follow the instructions given in the yellow pop-up window.

Format

This function will erase all data in the CybTouch. Only use this with the help of a technician.

Internal backup

This function is specially designed for OEM and support.
Usually a machine parameters’ backup is made by the machine manufacturer or the company who services the machine. This backup allows a maintenance technician to restore original working parameters if necessary.
Should there be a need to restore parameters, call on a maintenance technician and follow his instructions.
Do not try to use this function unless you are in dire need.

Before using this last function, make sure that all your files have been transfered outside the CybTouch (see USB Transfer, page 16).

Information The Information page displays the names and versions of the softwares installed on the CybTouch. Pressing the Advanced button shows more detailed information.

Configuration options

Touching this menu opens the following page, where one can find the computer’s identification and manage the machine’s options.

Serial number

This is the serial number of the CybTouch. It is entered at the factory at the end of the machine’s initial setup and is related to the machine’s option list.

Changing the serial number means that all the options installed on the machine can be lost.

Computer ID

This line displays an identification code that is unique to each CybTouch and guarantees, together with the serial number, a correct identification of the machine.

Option list

This function opens a yellow pop-up window where all the options installed on the CybTouch are displayed.

New option code

The function opens an alphanumerical pad where the code of the new option must be entered. The format of an option code is: ABC-DEF-GHI-JKLM

USB Transfer

Precautions

For a smooth transfer, please take the following precautions into consideration:
• The USB port of the CybTouch is meant to be used only with a storage media of the "Memory stick" type.
• The port is a standard USB 2.0 port, USB 1.1 compatible.
• USB 3.0 key that are USB 2.0 compatible, should normally work. There’s however no guarantee, as it depends of the firmware of these new keys.
• CD and external HDD are not accepted.
• Although unlikely, it is possible to find a USB key that is not compatible with the CybTouch. If so, try with another one.

3 rules for a fast and easy transfer:
 Use a USB key dedicated to files transfer with the CybTouch.
 Less files means a faster transfer.
 The file’s path on the key is limited to 255 characters.

Importing parts from other Cybelec NCs

CybTouch 8 is delivered with Cybelec’s off-line software PC-ModEva, which controls most of the other numerical controls produced by Cybelec.
From version Tx, PC-ModEva includes CybTouchConverter, which allows you to convert parts to the CybTouch format, and import them into your machine with the above mentioned function.

Part 3 - Basic Page Description

Bend Numerical Page

Available functions on the Bend Num page

The Bend Numerical Page is normally the working page, from which the bends are executed, and most of the navigation originates from and leads to.

Current step (sequence) number
Touching the step number will open a yellow pop-up window as shown here, with 3 different actions to choose from:
• Insert step: this function will insert a step after the current one.
• Delete step: this function will erase the current step.
• Go to step: this function allows jumping directly to the desired step.
The Insert step and Delete step functions cannot be used on parts created with the TouchProfile Mode (optional) (see page 30).

Set-point beam (Y axis) / bend angle

The CybTouch has three different modes to manage the Y axis. Touching one of the icons on the left allows going from one mode to another. The three modes are:
• : in this mode, the operator simply enters the desired angle and the CybTouch will calculate the position at which the beam will stop (BDC).
• : in this mode, the operator can see the calculated target of the angle. It is possible to change the value.
• : this is the bottoming mode. When the beam stops, or when the target value is reached, the bending cycle continues (dwell time, return).
When activated, the calculated bottoming value is displayed in gray. It is however possible to modify this value, which will then be displayed in black. It can only be used if both the tools accept bottoming.
Set-point back gauge (X axis) / flange length
The CybTouch has two different modes to manage the back gauge X axis. Touching one of the icons on the left allows going from one mode to another. The two modes are:
• : in this mode, the operator simply enters the desired length for the flange and the CybTouch will calculate the position for the back gauge X axis. This mode is only available when programming a part with the Numerical Mode.
• : this mode shows the targeted position for the back gauge X axis.

More Page

Available functions on the More page

The More page displays parameters related to the part, and depending on the CybTouch configuration and the type of action performed, it also displays various settings for the current bend.

Material
This is not a sequence parameter, but of course a part parameter. Each touch on the material’s name selects the next available from the list of Materials (see page 9).

Material thickness
The default thickness, defined in Materials, is automatically displayed when changing material. It is however possible to change it simply by touching this icon.
If on the other hand, the parameter
Predefined thickn. is set to yes, a touch on this icon will open a numerical pad as show to the right, where the operator will be able to select directly one of the predefined thicknesses.
This is a part parameter.


Material sigma
The default sigma, defined in Materials (see page 9), is automatically displayed when changing material. It is however possible to change it simply by touching this icon. This is also of course a part parameter.

Back gauge retraction
The back gauge retraction can be activated/deactivated at its Default retraction (see page 10) value using this icon. It is possible to modify the value by touching it. This is a sequence parameter, meaning it can be modified with each step of the program.

Speed change threshold and bending speed
The distance parameter allows the operator to increase the height of the speed change point. The speed parameter allows decreasing the bending speed from its maximum value defined in the machine parameters.

Bending length
This parameter defines the width of the sheet metal part that will be pinched between the tools. It is used to calculate the bending force.
If this parameter is not activated (gray), the CybTouch will not calculate the bending Force and the Crowning.

Step bending
When a large radius bend has been programmed (see L-Alpha Mode, page 34), its parameters are displayed here. It is possible to modify them directly here.
Programming 99 x will automatically calculate the maximum possible step bends. The resulting value may be reduced. However, if it is increased over the maximum calculated value, the resulting radius and angle will be drastically affected.
The large radius bending function is deactivated when this field is grayed.

Slow speed return
This parameter allows slowing down the speed of the beam after the bend, and is generally used when the part has a long flange and the operator tries not to let it “fall down too fast”.
The beam will return at low speed up while the operator holds the foot pedal. It switches to high speed up when either the pedal is released or Pinch Point is reached, whichever comes first.
When this field is deactivated (grayed), the beam moves back up directly at HSU (High Speed Up).

Dwell time
Allows defining the duration of the dwell time, meaning the time during which the punch remains at BDC before coming back up.
When this field is deactivated (grayed), the default Dwell Time value defined in the machine parameters is applied.

Force
The force is automatically calculated by the CybTouch, according to the Material, the Material thickness, the Material sigma and the Bending length. The value can also be manually modified here.

Opening (TDC)
For parts created with a profile (see TouchProfile Mode (optional) or L-Alpha Mode), this value is automatically calculated to allow the operator enough room to extract its bent part
from between the tools. It is however possible to change it manually. For part created manually (see Numerical Mode), this parameter uses the default minimum value defined in the machine parameters. It can however be programmed here. Creating a “New part” reinitializes it to its default value.
When this field is deactivated (grayed), the beam moves back all the way up to its maximum limit switch.

Crowning
The crowning function is activated here. It is automatically calculated, according to the Material, the Material thickness, the Material sigma and the Bending length. If the crowning needs correction, use the Crowning (see page 36) function in the correction page.
The value can be manually changed by operator. It will however be automatically recalculated if any of the values used for its calculation is changed.
When the crowning function is deactivated (gray icon), the crowning system physically remains to its last position and does not automatically return to 0.0 mm. Keep that in mind when using this function – or not – between one sequence and the following.

Back gauge finger type
The back gauge dimensions are defined in the machine parameters. This function allows browsing through the available support and stop positions of the back gauge. This function may be available, or not, according to the machine configuration.

Number of parts
The operator can enter here the total amount of parts to be produced. Every time all the sequences of the program are executed, hence a part is completed, this counter is updated of one unit (increased or decreased, see Program counter mode, page 11). When the amount of parts is reached, a yellow pop-up window signals it to the operator。

Back gauge manual control
Activating this parameter gives manual control over the back gauge movement. This means the operator must personally give the start to the back gauge movement, using for example the foot switch or the start button.

Offset Pinch Point
This function allows making a bending cycle further away from the matrix, for example to close the opened side of a box, as shown on the right.

Once activated, this function forces the CybTouch into bottoming mode (see Set-point beam (Y axis) / bend angle, page 18).

With this function, the Speed Change Point occurs higher, and the operator can inch the beam down with short impulses on the pedal, until the proper height is reached. The parameters Speed change threshold and bending speed (see page 20) can also be useful in this situation.
Proceeding this way is normally used for unit or small series. If however the number of parts is large, the operator can enter a target value in the bottoming field, which will then turn black. This way, the CybTouch will execute a normal bending cycle, stopping the beam at the programmed value, i.e. saving a lot of production time.

This function allows copying a defined value to all the steps of the current program. It appears in the numerical pad of relevant fields, such as Bending length, Force, Bending and Corrections, etc.

 

Part4 - Tools Management

 

Tools management allows the creation and configuration on the CybTouch of the tools to be used on the machine. These tools are then taken into account in bend calculations.
Once a punch and die are created and selected, you can select the bend angle you require as well as the flange length (L). The CybTouch then calculates the positions for axes X and Y for the bend.

Punches

Setting Instructions:
To select a punch, simply browse through the existing punches in your library using the arrows buttons, and then return to Bend Numerical Page.

How to create or modify a punch?

If no punch is yet created, the punch will have no name (??? is displayed). If a punch already exists, then the last punch used will be selected, here 60_N (modifications will not alter the existing punch as they will be saved under another name).

1. Touch the punch icon to access the punch details.
2. Enter the basic characteristics (α (punch angle), Height, Radius and Ton/m) for the new punch to be created.
3. Touch the button to invert the punch if necessary.
4. Select the or icon to define the tool as resistant for bottoming.
5. Touch the


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