Different advantages and performance analysis of different models of Hydraulic Shearing Machine

Different advantages and performance analysis of different models of Hydraulic Shearing Machine

Any machinery manufacturing industry cannot do without steel plates, and the cutting of steel plates cannot do without shears. As people's production needs continue to expand, the requirements for shears are getting higher and higher. Common mobile shears on the market include flame cutting machines, plasma cutting machines, etc., but is there a machine that can automatically feed materials instead of manual feeding? The answer is definitely yes, let's take a look.

There are many types of Hydraulic Shearing Machine, which can be divided into the following types:

1. Dedicated Hydraulic Shearing Machine

Use more with other equipment to complete special purposes:

Cold bending forming line Hydraulic Shearing Machine: For example, special shearing machines configured on production lines such as automobile longitudinal beam cold bending line, car side baffle production line, color steel plate forming line, etc.;

Shearing machine for steel structure production line: mostly used for angle steel and H-beam automatic production line to complete the cutting process;

Plate opening and leveling line shearing machine: used on the plate uncoiling and leveling line, a high-speed shearing machine designed to meet the high-speed cutting requirements of the production line. The thick plate line is mostly hydraulic high-speed shearing machine, and the thin plate line is equipped with pneumatic Shearing machine; high-speed line equipped with flying shears, continuous production, high efficiency.

2.Hydraulic Shearing Machine

The upper and lower blades of the machine form an angle. Generally, the blades are inclined, and the inclination angle is generally 1° to 6°. The shearing force of the oblique-blade shearing machine is smaller than that of the flat-blade shearing machine, so the motor power and the weight of the whole machine are greatly reduced. The actual application is most, and the shearing machine manufacturers often produce such machines.

3. Flat blade Hydraulic Shearing Machine

The shearing quality is good, the distortion is small, but the shearing force is large, and the energy consumption is large. There are more mechanical transmissions. The upper and lower blades of the machine are parallel to each other, and are often used for hot-shearing blooms and slabs in rolling mills; according to the cutting method, it can be divided into up-cutting and down-cutting.

The performance of common mobile shears on the market:

1. The flame cutting machine uses gas and oxygen to cut, and there will be material loss during the cutting process and cause environmental pollution. Generally, one ton of steel will lose 30 kilograms after cutting. If it is a large and medium-sized enterprise with an annual production value of more than one million tons, the loss will be huge.

2. Plasma cutting machine, mainly by means of plasma cutting technology to cut, locally melt (and evaporate) the cut part, can accurately control the cutting length, easy to operate, but has a high risk factor, pollutes the environment, and has a certain amount of material loss.

3. The fixed shearing machine has high dimensional accuracy, small surface roughness of the shear section, almost no material loss, but cannot be moved, and the cutting length is limited. If the sheet is too long, the machine will not reach the cutting length, which will result in sheet waste.

Since the common mobile shears on the market have many disadvantages, Jinhan Ruitu has developed a fully automatic mobile shears (also called intelligent steel plate cutting machine), which can better meet the needs of users.

Advantages of automatic mobile shearing machine:

1. Smart mobility. Relying on the guide rail, the mobile shearing machine can realize intelligent movement, and the cutting length and thickness are not limited by the size of the equipment, and the guide rail can be lengthened as needed; the intelligent operation is more worry-free and convenient.

2. Automatic feeding. The equipment replaces manual feeding and adopts heavy-duty robots, which can load 5 tons at a time, which is far beyond the load-bearing capacity of ordinary shears. At the same time, it saves manpower and effectively avoids safety accidents caused by manual feeding.

3. Energy saving and consumption reduction, no pollution. The mobile shearing machine has zero loss during the cutting process, and the feeding platform can automatically flip the steel plate. In addition to eliminating manual operations, it also avoids the material waste caused by the machine cannot be stopped due to the excessive length of the steel plate and cannot be cut at one time. During the operation, no pollutants are generated, and the operation is safe and healthy.